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Tank leaking out breather

bruders8146

bruders8146

2015-05-10 21:03:00 UTC

I have seen a previous thread about this (so sorry for bringing it up again get)
But I didn't see a definitive answer/fix, most people say they live with it!

Surely this cannot be the case. Lately after a ride I put bike in garage come back 30mins later to a puddle under the breather. I've even gone to the extent after my rides just lifting fuel cap to release some pressure/vapour

Surely thier a fix for this otherwise it's a massive design flaw.

Not to mention the slight damage its doing to my wallet

Many thanks

Aphex

Aphex

2015-05-10 22:32:00 UTC

I noticed once I removed my carbon canister this started happening but only on hot days.

bruders8146

bruders8146

2015-05-11 06:23:00 UTC

I've only had my bike from January, so not experienced the hot days until now..

It's Annoying. There has to be a fix surly!

No. 47

No. 47

2015-05-11 06:26:00 UTC

1 - open tank cap and blow compressed air through the ends of both front and rear drain/vent pipes,
If no joy,
2 - check seating of small rubber spigot to u/s of fuel cap and it's fit to small hole in cap base ring,
If no joy,
3 - disassemble hinged part of tank cap and remove rubber seal.

1 and 2 worked for me temporarily but 3 permanently solved issue.

bruders8146

bruders8146

2015-05-11 08:20:00 UTC

Thank you shall have ago

No. 47

No. 47

2015-05-11 09:15:00 UTC

Is it dribbling out of front lhs or rear rhs?

bruders8146

bruders8146

2015-05-11 14:37:00 UTC

Both.

But mainly from the front. The rear is a dribble

It doesn't matter if the tank full/half full or nearly empty if it's hot then I get a puddle.

I've checked all the seals etc and all is well

bruders8146

bruders8146

2015-05-11 16:01:00 UTC

Post missing.

No. 47

No. 47

2015-05-11 17:17:00 UTC

Unfortunately I'm nots that skilled yet

AZ1290R

AZ1290R

2015-05-11 17:28:00 UTC

Post missing.

bruders8146

bruders8146

2015-05-11 20:41:00 UTC

Post missing.

ktmsuperdukeeddie

ktmsuperdukeeddie

2015-05-13 02:20:00 UTC

I had a leak on my 2008 SD and it ended up being the fuel pump, got that replaced under warranty and also the rear spring since it was discolored from the fuel.

Good luck.

bruders8146

bruders8146

2015-05-13 05:49:00 UTC

Ok thanks will look into it

ktmsuperdukeeddie

ktmsuperdukeeddie

2015-06-04 22:23:00 UTC

My bike now started leaking out of both breathers now !
05 SD with 07 on tank.

ktmsuperdukeeddie

ktmsuperdukeeddie

2015-06-05 11:57:00 UTC

I'm still yet to solve this.

But with less than half a tank my bike been sat for a bit and no leaking.

Sarasota_Steve

Sarasota_Steve

2015-06-06 05:49:00 UTC

I lost over a gallon (3l and change for the brits) off a full tank from mine. Hopefully someone figures out a fix.

Sarasota_Steve

Sarasota_Steve

2015-06-06 17:34:00 UTC

If i dismantle filler cap will springs go everywhere ? and will i be able to put back together without a fuss !
And change the sealing rubber, or is that not a fix ?

ktmsuperdukeeddie

ktmsuperdukeeddie

2015-06-06 17:40:00 UTC

Post missing.

Aphex

Aphex

2016-03-26 18:55:00 UTC

Post missing.

Sarasota_Steve

Sarasota_Steve

2016-03-29 21:19:00 UTC

After some google searching I found this interesting link regarding slash cutting the bottom of the breather hoses due to the Venturi effect: